BBR. - GTi

GTi PRODUCT LIST.  2003.

Engine conversions

For:   Mark 2 GTi, Jetta GTi, Cabriolet GTi, Passat GT, Scirocco GTX

Product. Part No.
(Click for details)
Mark 2, 8 Valve Plus-Pac TEB8002
Mark 2, 8 Valve 1870cc RE1900 REB1900-8V
Mark 2, 8 Valve 1984cc RE2000 REB2000-8V
Mark 2, 16 Valve Plus-Pac TEB1602
Mark 2, 16 Valve 1893cc RE1900 REB1900-16V
Mark 2, 16 Valve 1984cc RE2000 REB2000-16V
Mark 2, 16 Valve Camshafts TEB1603

8V PLUS-PAC conversion.
The fundamental engine conversion of the range for 8-valve models which nevertheless gives a substantial 20% increase in power output, mainly affecting the top-end performance.

The conversion comprises:

  • Gasflowed cylinder head,
  • Re-profiled inlet and exhaust valve throats,
  • Gasflowed inlet and exhaust manifold,
  • 40mm inlet valves with improved under-head profiles,
  • 35mm exhaust valves with improved under-head profiles,
  • Selected valve springs,
  • Remapped electronic control unit (E.C.U.) on vehicles fitted with electronic engine management.

8V RE1900 conversion.
The RE1900 gives an exhilarating 27% increase in power over the standard 8-valve engine and 30% more torque, making it an extremely attractive conversion.

The conversion comprises:

  • Cylinder block bored and plateau honed to 83mm,
  • Alloy autothermic pistons,
  • Gasflowed cylinder head,
  • Re-profiled inlet and exhaust valve throats,
  • Gasflowed inlet and exhaust manifold,
  • Sports camshaft (276 degree period),
  • Selected valve springs,
  • Remapped electronic control unit (E.C.U.) when applicable.

8V RE2000 conversion.
The RE2000, producing no less than 36% more power than the standard unit, is definitely a conversion for those drivers who do not want to spend too much of their time changing gear!

The conversion comprises:

  • Steel crankshaft of 92.8mm stroke,
  • Cylinder block bored to 82.5mm,
  • Lead-Indium heavy duty crankshaft bearings,
  • Alloy autothermic pistons,
  • Gasflowed cylinder head with enlarged port diameters,
  • Re-profiled inlet and exhaust valve throats,
  • Gasflowed inlet and exhaust manifold,
  • 40mm inlet valves,
  • 35mm exhaust valves,
  • Selected valve springs,
  • Sports camshaft (276 degree period),
  • Remapped electronic control unit (E.C.U.) when applicable,
  • Modified injection system (K and KE Jetronic vehicles only).

16V PLUS-PAC conversion.
This low cost conversion is designed to improve the top end performance of the 16-valve engines by more than 10% and is mainly for the benefit of the driver who does a lot of high speed motorway driving and enjoys frequent use of the gearbox.

The conversion comprises:

  • Gasflowed cylinder head,
  • Re-profiled inlet and exhaust valve throats,
  • Gasflowed inlet and exhaust manifold,
  • Narrowed valve seats,
  • Polished valves,
  • Selected valve springs,
  • Optimised ignition timing and fuelling.

16V RE1900 conversion.
The RE1900-16V conversion provides enormous gains in low speed torque as well as an increase in top-end performance giving it a broader appeal than the PLUS-PAC.

The conversion comprises:

  • Cylinder block bored and plateau honed to 83.5mm,
  • Alloy pistons with valve clearance cut-outs,
  • Gasflowed cylinder head,
  • Re-profiled inlet and exhaust valve throats,
  • Gasflowed inlet and exhaust manifold,
  • Selected valve springs,
  • Modified injection system.

16V RE2000 conversion.
This is the top of the range MK2 16V conversion for all-out performance!  Power is increased to give a top speed of 133mph with acceleration to match.

The conversion comprises:

  • Steel crankshaft of 92.8mm stroke,
  • Cylinder block specially machined with 82.5mm bore,
  • Lead-Indium heavy duty crankshaft bearings,
  • Alloy pistons with valve clearance cut-outs,
  • Gasflowed cylinder head,
  • Re-profiled inlet and exhaust valve throats,
  • Gasflowed inlet and exhaust manifold,
  • Selected valve springs,
  • Modified injection system.

16V Camshafts.
As a supplement to all our 16V conversions these will add approximately 15% to our quoted power figures.


(All prices quoted on this website are plus VAT where applicable)
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